Biomass to Bio Oil Plant is boon to Biochemistry. Gas chromatography shows Bio Oil has properties of various known chemical elements. Such elemental separation is crucial. Our Biomass Pyrolysis Technology produces
- Wood Acid
- Middle Oil
- Wood Gas
- Wood Char
Biomass Pyrolysis Plant
We have developed a Biomass Pyrolysis Plant. It converts any Biomass in pulverised form into Biofuel. Biochar, Biofuel, and Syngas are derivatives of the Biomass Pyrolysis Plant. The further separation of Biofuel results in Wood Acid and Middle Oil production.
Our Biomass Pyrolysis plant produces Wood gas (40%), Wood Acid (25%), Dry Oil (20%), Wet Oil (5%) and Biochar (10%). This is in ratio to Biomass.
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- Establish the Raw Material Supply Chain
- Develop a Business Model
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Dry Pyrolysis Oil Characteristics
| Physical Property | Typical Value |
| Heating Value | 24 MJ/Kg |
| Water Content | 3% |
| Density, kg/m3 | 1200 |
| Viscosity 30 °C | 500 cst |
Commercial Biomass to Bio Oil Plant
We have designed 2 Ton /day commercial production plant. We are working on making it an independent, mobile, continuous biomass to bio oil pyrolysis plant.
The biomass to bio oil plant will produce Wood Acid, Middle Oil and Wood Char. The byproduct of wood gas is used for electricity production, which runs the plant operations.
We are testing plants for the following Biomass types or raw materials
- Wood
- Grass
- Crop Residues
Unique features of our plant
Multiple products simultaneously
The pyrolysis technique is ideally suited to produce multiple products. PyroFlash technology makes the best use of this characteristic. It produces several oil fractions directly from the biomass in its separation section.
Compact Design
One of the design criteria for this technology was that it needed, little ground space and little height. This was essential for mobile plant building.
This mobile plant can locally convert biomass into products. The fast start-up and easy operation make it possible to use it at multiple locations in a short span of time.
The process typically consists of the following steps:
- Feedstock Preparation: Biomass feedstock, including wood chips, agricultural residues, energy crops, and organic waste, undergoes preprocessing to achieve uniform size and moisture content, optimizing the efficiency of the conversion process.
- Pyrolysis: During pyrolysis, biomass is subjected to high temperatures (typically between 400°C to 600°C) in the absence of oxygen or in limited oxygen supply. This thermal decomposition process breaks down complex organic molecules within the biomass, producing bio-oil, char, and gases such as hydrogen and carbon monoxide.
- Product Condensation: The vapors generated during pyrolysis are rapidly cooled, causing condensation and separation into liquid bio-oil, solid char, and non-condensable gases. Bio-oil, the primary product of interest, possesses a diverse composition of organic compounds, including oxygenates, hydrocarbons, and water.
Significance of Biomass to Bio-Oil Technology: The conversion of biomass into bio-oil offers several significant advantages:
- Renewable Energy Source: Biomass-derived bio-oil provides a renewable alternative to fossil fuels, utilizing organic materials that can be sustainably produced and replenished through agricultural and forestry practices.
- Carbon Neutrality: Bio-oil production recycles carbon dioxide absorbed by plants during photosynthesis, making it carbon-neutral over its lifecycle. Furthermore, bio-oil can be upgraded to remove oxygen and produce biofuels with even lower carbon footprints.
- Versatile Applications: Bio-oil serves as a versatile feedstock for various applications, including heat and power generation, transportation fuels, and biochemicals. Its liquid form enables easy storage, transportation, and integration into existing infrastructure.
- Waste Valorization: Biomass-to-bio-oil conversion offers a means to valorize organic waste streams, reducing landfill usage and mitigating environmental pollution while generating valuable energy products.